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Old 08-16-2010, 09:32 PM   #1
MoPower
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Join Date: Mar 2010
Location: Miami
Name: Mo
Age: 57
Posts: 88

Car Model: Briliant Black Charger R/T
Year: 2007
Engine: 5.7L Hemi
Default Custom Rear Diffuser is in the works!!
Hi guys, I'm over here now at LXowners.com to spread some Danko Joy So here is a quick synopsis of the fabrication of our next custom piece to be released, the Danko Rear Diffuser!!

Here is what it will look like when It's done:




First, I decided where it's edges will be (blue line):



Next, I fiberglassed up the whole area. this will form the rear flange so I can stick it back on with tape later.



Made a box next and poured a bunch of foam into it:



Next, I sculpted it down more and more, this took a couple of days of serious contemplation and measuring.







Next, the idea is to make it the thickness it's supposed to be all over, around 3/8" . I did this by adding several layers of fiberglass and 2 layers of an 1/8" thick core material. It's finally ready to be removed from the car and trimmed down to the edge of the blue line, so more pics are to come!!



Last edited by MoPower; 12-24-2010 at 05:48 PM.
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